Stationary Cylinder 6 – Suction Port, 7 – Discharge Port

e. Discharge the charging line.

f. Close the suction valve

g. Run the compressor.

h. Open the oil fill valve.

i. Close the oil filling valve when the oil is almost empty.

k. Open the suction valve.

l. Check oil level.

2.2.5. Shut down the machine and perform industrial cleaning.

*Practical exercises for students

1. Prepare equipment, tools and materials

2. Grouping

Each group of 3-4 students practices on 1 type of screw compressor, then rotates to another type of screw compressor, trying to arrange for diversity to ensure a minimum of 01 compressor of each type for each group of students.

3. Implement general and specific procedures.

*Requirements for assessment of learning outcomes:


Target

Content

Point


Knowledge

Draw a schematic diagram of a screw compressor; Describe the functions of the parts in the machine;

Describe the working principle of axial compressor.

specific screw

Operate refrigeration compressors according to procedures to ensure refrigeration safety;

Name the main equipment of the compressor, record the technical parameters of the compressor, and read the values ​​correctly.

Be careful, listen, take notes, take your time, and practice good hygiene.

industrial


4


Skill


4


Attitude


2

Total

10

Maybe you are interested!

* Memorize:

1. Analyze the functions of the components in a screw compressor; Scope of application of the machine.

2. Distinguish the parts of a screw compressor and the specific operations of the parts.

2.2.Rotary compressor:

2.2.1. Rolling rotor compressor:

a. Construction principle:

Rotary compressors are used in small refrigeration machines such as air conditioners with freon refrigerant. There are many types of rotary compressors such as roller piston compressors, also known as roller rotor compressors, sliding plate rotor compressors, and swing rotor compressors, of which roller rotor compressors are the most widely used.

b. Operating principle:

When the piston rolls in the cylinder, there will be two chambers, the volume of the suction chamber will gradually increase and the volume of the discharge chamber will gradually decrease. When the piston is at the top, the volume of the discharge chamber will be 0 and the volume of the suction chamber is the largest. When the piston rolls past the top of the cylinder, the compression process begins again, the discharge chamber and the suction chamber appear again.

Figure 2.16. Rolling rotor compressor

1 - Spring 4 – Rolling rotor piston

2 – Fixed shield 5 – Suction valve

3 – Stationary cylinder 6 – Intake port, 7 – Discharge port


c. Advantages, disadvantages and scope of application:

- Advantage:

+ Large suction and discharge flow, small size and weight;

+ Few moving parts;

+ Compressor and motor can be directly mounted for simple operation.

- Disadvantages:

+ Difficult to manufacture due to high precision requirements;

+ Large sliding plate wear;

+ Difficult to lubricate.


2.2.2. Sliding plate rotor compressor:

a. Construction principle: Figure 2.17.

Sliding plate rotor compressors are also widely used. Sliding plate rotor compressors have a structure similar to that of rolling rotor compressors, consisting of a body that is also a cylindrical cylinder, a smaller inner rotor with at least two sliding plates arranged on top.

When the rotor rotates, the sliding plates are thrown out by centrifugal force, creating suitable suction and compression chambers. If cooled well, the compression ratio can reach 5 - 6, the pressure difference can reach 0.3…0.5 MPa.

b. Operating principle:

Rotary compressors have rotor shafts that do not coincide with the cylinder shafts, and have grooves on the rotor so that the baffles can slide.

Figure 2.17. Structure of sliding plate rotor compressor

When the rotor rotates, under the effect of centrifugal force, the baffles will slide out along the groove and lean against the inner surface of the cylinder, dividing the space between the cylinder and the rotor into many separate chambers, the upper part has the largest volume, the lower part has the smallest volume. The steam from the suction pipe is sucked in by the baffles and compressed in the chambers, then goes to the discharge port, passes through the compression valve and escapes.

c. Advantages and disadvantages:

+ Very compact with few parts, small starting torque;

+ However, the disadvantage is that it is difficult to seal the two ends of the compressor and there is high friction;

+ Sliding plate rotor compressors are mainly used in air conditioning technology.

* Rotary rotary compressor:

Manufactured by Daikin more than a decade ago. According to Daikin, the advantage of the rotary screw compressor over the roller compressor is that it completely eliminates leakage and the need for lubrication through the contact surface between the roller piston and the baffle plate, increasing compressor efficiency by more than 10% compared to the rotary screw compressor.

Figure 2.18. Working principle of rotary compressor (Daikin)

1 - Spherical bearing; 2 – Piston combined with baffle plate reduces friction and leakage

* Steps and methods of doing the job

1. EQUIPMENT, TOOLS, MATERIALS

(Calculated for a practice session of 20 students)


TT

Equipment Type

Quantity

1

All kinds of refrigeration compressors

50 pcs

2

Specialized refrigeration tool kit

20 sets

3

Clamp meter

10 sets

4

Pipe bending set of all kinds

10 sets

5

Flare set of all kinds

10 sets

6

Wrenches of all kinds

10 sets

7

O 2 - C 2 H 2 gas welding set

5 sets

8

O 2 gas welding set

5 sets

9

Gas welding torch

10 sets

10

Multimeter

5

11

Megome watch

2

12

Copper pipes of all kinds

200kg

13

Three-strap watch

10 sets

14

Intake valve

100 pieces

15

Welding rods of all kinds

100 pieces

16

Refrigerant oil, rags, wires, switches, circuit breakers, signal lights......

100 sets

17

Workshop

1


STT

Name of work steps

Equipment, tools, materials

Work performance standards

Common errors

encounter, solution

2. IMPLEMENTATION PROCESS 2.1. General process

Rotor compressor operation

Rotary compressors

Must do

- Operation is not in the correct order.

Wrong compressor motor wire connection


type

correct procedure


- Mechanical tool kit

can be described in


gas, tools

Section 2.2.1.


electricity, meter



Clamp meter;



gas meter,



- 220V power cord-



50Hz, electric wire,



insulating tape


2

Saw, split machine

Rotary compressors

- Must be able to draw a sketch

Not real


rotor compression

type

schematic diagram of

correct



- Mechanical tool kit

air conditioning system

rule



gas, tools

specific heat

process



electricity, meter

- Must write

determine;



Clamp meter;

get the parameters

- Are not



gas meter, saw

engineering equipment

prepare well



hand or machine iron,

main device of the system

unique uses



eto

air conditioning system

tools, materials



Tray, cleaning cloth

specific heat


3

Disassembly,

Rotary compressors

Must be done correctly

The details


repair

type;

specific process in

Disassembly


body part

- Mechanical tool kit,

Section 2.2.3.

incorrect


rotary compressor

electrical tools, copper


process,



electric meter,


regulation



Clamp meter, Meter





gas filling;





- Tray, cleaning cloth,



4

Oil change

Rotary compressors

Must do

Select oil


compressor

type; suitable refrigerant

correct procedure

replaced yet


rotor

fit;

can be found in section 2.2.4

Fit,



- Mechanical tool kit,


not correct



electrical tools, copper


quantitative



electric meter,





Clamp meter, Meter





gas filling;





- 220V power cord –



1


50Hz, wire, tape

insulation, .



5

Close the machine,

Rotary compressors

Must do

No installation


perform protection

type

correct procedure

full of


work

- Mechanical tool kit,

can be described in

detail


career

electrical tools, copper

Section 2.2.1.

-Do not run



Electric meter, Ampere


try again



pliers;


- Do not wipe



- 220V power cord-


clean machine



50Hz, electric wire,





insulating tape, ..




2. 2. Specific process:

2.2.1. Operation of all types of rotary compressors: Follow the operating procedure for open compressors in section 1.1 above.

2.2.2. Additional compressors of all types:

a. Prepare various types of rotary compressors.

b. Drain oil.

c. Remove the suction valve flange bolts.

d. Remove the push valve flange bolts.

e. Remove the tripod bolts.

f. Take the machine out.

g. Repair damage.

2.2.3. Disassembly of the mechanical part of the rotor compressor:

a. Place the replaced compressor in the repair location. Remove the cover. Mark the location.

Remove the mechanism from the case.

Remove, check and process the push tube gasket. Remove, check and process the slide plate assembly.

Remove, check and clean oil lines. Check and clean pistons and cylinders.

Clean all parts. Lubricate before assembly.

The assembly sequence is the reverse of the disassembly sequence. Pour new oil into the machine. Check and test run.

* Note: Oil filter must be cleaned.

2.2.4. Change compressor oil:

a. Drain all old oil;

b. Determine the correct type of oil and viscosity of the oil (for weak compressors, it is necessary to replace the oil with a thicker viscosity). The oil must be pure, without dirt or moisture.

c. Determine the oil refill level (For the first refill, the amount of oil refilled is equal to the amount of

spilled oil plus 1/5 of that amount) or according to table 1,2.

d. Place the oil tray in position.

e. Discharge the charging line.

f. Close the suction valve

g. Run the compressor.

h. Open the oil fill valve.

k. Close the oil filling valve when the oil is almost empty.

l. Open the suction valve.

m. Check oil level.

2.2.5. Shut down the machine and perform industrial cleaning.

*Practical exercises for students:

1. Prepare equipment, tools and materials.

2. Grouping:

Each group of 3-4 students practices on 1 type of rotary compressor, then rotates to another type of rotary compressor, trying to arrange for diversity to ensure a minimum of 01 compressor of each type for each group of students.

3. Perform general and specific procedures.

*Requirements for assessment of learning outcomes


Target

Content

Point


Knowledge

Draw a schematic diagram of a rotary compressor; Describe the functions of the parts in the machine;

Describe the working principle of a specific rotary compressor.

Operate refrigeration compressors according to procedures to ensure refrigeration safety;

Name the main equipment of the compressor, record the technical parameters of the compressor, and read the values ​​correctly.

Be careful, listen, take notes, take your time, and practice good hygiene.

industrial


4


Skill


4


Attitude


2

Total

10

*Memorize:

1. Analyze the functions of components in various types of rotary compressors; Scope of application of the machine.

2. Distinguish the components in a rotary compressor and the specific operations of the components.


3. SCREW COMPRESSOR:

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