Maintenance and repair of asynchronous motors Rural Electromechanical Profession - Lao Cai Community College

Lesson 3: Rewind the stator wire of a grinding machine knowing that Z=24; 2p=2.ZA=2ZB

PRACTICE INSTRUCTION SHEET

JOB: Rewinding the stator wire of a 3-phase copper-type induction motor mold knowing Z=24; 2p=2. ZA=2ZB				3/B5/ MD23
Step job	Content	Technical requirements	Tools and equipment	Note
1	Prepare :	- Correct type, full quantity and in good condition	- 1 phase DC - Emay wire; carpentry tape, silk thread, brush knife, pliers, hammer, beak weld…
2	Sample the wire set	- Yes, exactly.	- Use a piece of wire sample meter
3	Engine cleaning	- According to regulations	- Pen; paper
4	Wire cage on mold	- right size, context wave wire	- emay wire; mold winding; winding machine
5	Wire cage	Correct technique	Coil; motor stator,

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Car body electrical practice - 8 zt2i3t4l5ee zt2a3gs zt2a3ge zc2o3n4t5e6n7ts If the voltage is out of specification, replace the wire or connector. If the voltage is within specification, install the front fog light relay and follow step 5. Step 5 Check the front fog light switch - Remove the D4 connector of the fog light switch - Use a multimeter to measure the resistance of the front fog light switch. Measurement location Condition Standard D4-3 (BFG) -D4-4 (LFG) Light switchFront Fog OFF >10kΩ D4-3 (BFG) -D4-4 (LFG) Front fog light switchON <1 Ω - Standard resistor D4 connector is located on the combination switch assembly. If the resistance is out of specification, replace the combination switch (the fog light switch is located in the combination switch). If the resistance is within specification, follow step 6. Step 6 Check wiring and connectors (front fog light relay-light selector switch) - Disconnect connector D4 of the combination switch assembly - Use a voltmeter to measure the voltage value of jack D4 on the wire side. Measurement location Control modecontrol Standard D4-3 (BFG) - (-) AQ TAIL 11 to 14 V D4 connector for the wiring of the combination switch assembly If the voltage does not meet the standard, replace the wire or connector. If the voltage is within standard, there may have been an error in the previous measurements. Step 7 Check the front fog lights - Remove the front fog light electrical connector. - Supply battery voltage to the fog lamp terminals Jack 8, B9 of front fog lamp on the electrical side blind first. Power supply location Terms and Conditions Battery positive terminal - Terminal 2Battery negative terminal - Terminal 1 Fog lightsbefore morning - If the light does not come on, replace the bulb. If the light is on, re-plug the jack and continue to step 8. Step 8 Check wiring and connectors (relay and front fog lights) - Disconnect the B8 and B9 connectors of the front fog lights. - Use a voltmeter to measure voltage at the following locations: Measurement location Switch location Terms and Conditions B8-2 - (-) AQ Electric lock ON TAIL size switchFog switch ON 11 to 14 V B9-2 - (-) AQ Electric lock ONTAIL size switch Fog switch ON 11 to 14 V B8 and B9 connectors on the front fog lamp wiring side Voltage is not up to standard, repair or replace the jack. If up to standard, there may have been an error in the measurement process. 2.2.4. Procedure for removing, installing and adjusting fog lights 1. Procedure for removing - Remove the front inner ear pads Use a screwdriver to remove the 3 screws and remove the front part of the front inner ear liner -Remove the fog light assembly + Disconnect the connector. + Use a screwdriver to remove 3 screws to remove the fog light cover 2. Installation sequence -Rotate the fog lamp bulb in the direction indicated by the arrow as shown in the figure and remove the fog lamp from the fog lamp assembly. -Rotate the fog light bulb in the direction indicated by the arrow as shown in the figure and install the light into the fog light assembly. - Use a screwdriver to install the fog light cover -Install the electrical connector Attention: Be careful not to damage the plastic thread on the lamp assembly. - Install the front inner ear pads Use a screwdriver to install the front inner bumper with 3 screws. 3. Prepare the vehicle to adjust the fog light convergence. Prepare the vehicle: - Make sure there is no damage or deformation to the vehicle body around the fog lights. - Add fuel to the fuel tank - Add oil to standard level. - Add engine coolant to standard level. - Inflate the tire to standard pressure. - Place spare tire, tools and jack in original design position - Do not leave any load in the luggage compartment. - Let a person weighing about 75 kg sit in the driver's seat. 4. Prepare to check the fog light convergence a/ Prepare the vehicle status as follows: - Place the car in a dark enough place to see the lines. The lines are the dividing line, below which the light from the fog lights can be seen but above which it cannot. - Place the car perpendicular to the wall. - Keep a distance of 7.62 m between the center of the fog lamp and the wall. - Park the car on level ground. - Press the car down a few times to stabilize the suspension. Note: A distance of approximately 7.62 m is required between the vehicle (fog lamp center) and the wall to adjust the convergence correctly. If the distance of 7.62 m cannot be achieved, set the correct distance of 3 m to check and adjust the fog lamp convergence. (Since the target area varies with the distance, please follow the instructions as shown in the figure.) b/ Prepare a piece of thick white paper about 2 m high and 4 m wide to use as a screen. c/ Draw a vertical line through the center of the screen (line V). d/ Set the screen as shown in the picture. Note: - Keep the screen perpendicular to the ground. - Align the V line on the screen with the center of the vehicle. e/Draw the reference lines (H, V LH and V RH lines) on the screen as shown in the figure.HINT: Mark the center of the fog lamp on the screen. If the center mark cannot be seen on the fog lamp, use the center of the fog lamp or the manufacturer's name mark on the fog lamp as the center mark. H line (fog light height): Draw a line across the screen so that it passes through the center mark. Line H should be at the same height as the center mark of the fog light bulb. Line V LH, V RH (center mark position of left fog lamp LH and right fog lamp RH): Draw two lines so that they intersect line H at the center marks. 5. Check the fog light convergence a/ Cover the fog lamp or remove the connector of the other side fog lamp to prevent light from the unchecked fog lamp from affecting the fog lamp convergence test. b/ Start the engine. c/ Turn on the fog lights and make sure that the dividing line is outside the standard area as shown in the drawing. 6. Adjust the fog light convergence Use a screwdriver to adjust the fog light to the standard area by turning the toe adjustment screw. Note: If the screw is adjusted too far, loosen it and then tighten it again, so that the last rotation of the light adjustment screw is clockwise. 3. Self-study questions 1. Describe the operating principle of the lighting system with automatic headlight function 2. Describe the operating principle of the lighting system with the function of rotating headlights when turning 3. Draw diagram and connect lighting system on Hyundai Porter car 4. Draw diagram and connect lighting system on Honda Accord 1992 5. Draw the lighting circuit on a 1993 Toyota Lexus LESSON 3 MAINTENANCE AND REPAIR OF SIGNAL SYSTEM I. IMPLEMENTATION GOAL After completing this lesson, students will be able to: - Distinguish between types of signals on cars - Correctly describe common symptoms and suspected areas causing damage. - Connecting signal circuits ensures technical requirements - Disassemble, install, check, maintain and repair the signal system to ensure technical requirements. - Ensure safety in work and industrial hygiene II. LESSON CONTENT 1. General description The signal system equipped on cars aims to create signals to notify other vehicles participating in traffic about the vehicle's operating status such as: stopping, parking, braking, reversing, turning... Signals are used either by light such as headlamps, brake lights, turn signals….. or by sound such as horns, reverse music…. Just like the lighting system. A signal system circuit usually consists of: battery, fuse, wire, relay, electrical load and control switch. Only some switches of the signal system are on the combination switch. The switches of other signals are usually located in different locations such as in the gearbox or brake pedal…… 2. Maintenance and repair 2.1. Turn signals and hazard lights The installation location of the turn signal is shown in Figure 3.1. The turn signal control switch is located in the combination switch under the steering wheel. Turning this switch to the right or left will make the turn signal turn right or left. The hazard light switch is used when the vehicle has a problem while participating in traffic. When the hazard light switch is turned on, all the turn signals on the vehicle will light up at a certain frequency. The hazard light switch is usually placed separately from the turn signal switch (some old cars integrate the hazard and turn signal switches on the same combination switch cluster). Figure 3.1 Turn signal switch Figure 3.2 Hazard switch The part that generates the flashing frequency for the lights is called a turn signal relay. The turn signal relay usually has 3 terminals: B (positive power supply); E (negative power supply); L (providing the turn signal switch to distribute to the lamp) 2.1.1. Circuit diagram To generate the frequency for the turn signal, a turn signal relay is used in the turn signal circuit. The current from the turn signal relay will be sent to the turn signal switch assembly to distribute the current to the turn signal lights for the driver's purpose. Figure 3.3. Schematic diagram of a turn signal circuit without a hazard switch 1. Battery; 2. Electric lock; 3. Turn signal relay; 4. Turn signal switch; 5. Turn signal lamp; 6. Turn signal lamp; 7. Hazard switch Figure 3.4 Schematic diagram of turn signal circuit with hazard switch 1. Battery; 2. Combination switch cluster; 3. Turn signal; 4. Turn signal light; 5. Turn signal relay Today's cars no longer use three-pin turn signal relays (B, L, E) but use eight-pin turn signal relays (figure 3.5) (pin number 8 is used for hazard lights). For this type, the current supplying the turn signal lights is supplied directly from the turn signal relay to the lights. div.maincontent .p { color: black; font-family:"Times New Roman", serif; font-style: normal; font-weight: normal; text-decoration: none; font-size: 14pt; margin:0pt; } div.maincontent p { color: black; font-family:"Times New Roman", serif; font-style: normal; font-weight: normal; text-decoration: none; font-size: 14pt; margin:0pt; } div.maincontent .s1 { color: black; font-family:"Times New Roman", serif; font-style: normal; font-weight: normal; text-decoration: none; font-size: 13pt; } div.maincontent .s2 { color: black; font-family:"Times New Roman", serif; font-style: italic; font-weight: normal; text-decoration: none; font-size: 14pt; } div.maincontent .s3 { color: black; font-family:"Times New Roman", serif; font-style: normal; font-weight: normal; text-decoration: none; font-size: 14pt; } div.maincontent .s4 { color: black; font-family:"Times New Roman", serif; font-style: normal; font-weight: normal; text-decoration: none; font-size: 13pt; } div.maincontent .s5 { color: black; font-family:"Times New Roman", serif; font-style: normal; font-weight: normal; text-decoration: none; font-size: 13pt; vertical-align: 1pt; } div.maincontent .s6 { color: black; font-family:"Times New Roman", serif; font-style: normal; font-weight: normal; text-decoration: none; font-size: 11pt; } div.maincontent .s7 { color: black; font-family:"Times New Roman", serif; font-style: normal; font-weight: normal; text-decoration: none; font-size: 14pt; vertical-align: -9pt; } div.maincontent .s8 { color: black; font-family:"Times New Roman", serif; font-style: normal; font-weight: normal; text-decoration: none; font-size: 11pt; } div.maincontent .s9 { color: #008000; font-family:"Times New Roman", serif; font-style: normal; font-weight: normal; text-decoration: none; font-size: 14pt; } div.maincontent .s10 { color: black; font-family:"Times New Roman", serif; font-style: italic; font-weight: normal; te

	winding wire, corrugated wire no overlap, no overhang too short	brush, groove lining
6	Check, connect, tie the head of the wire	Make sure not to touch phase-to-phase and phase-to-shell short circuits	VOM meter, Megameter,
7	Pre-drying	Select method Suitable drying, drying winding, ensure good operation	Dryer, stator wire set
8	Test and run engine	Well insulated phases, do not touch the shell,	VOM meter, Megohmmeter, Single Phase Power Supply

Lesson 4: Rewind the stator wire set of a 3-digit table fan knowing that Z=16; 2p=2.

PRACTICE INSTRUCTION SHEET

JOB: Rewind the stator wire set of a 3-digit table fan knowing that Z=16; 2p=2.				4/B5/ MD23
Step job	Content	Technical requirements	Tools and equipment	Note
1	Prepare :	- Correct type, full quantity and in good condition	- 1 phase DC - Emay wire; carpentry tape, silk thread, brush knife, pliers, hammer, beak weld…
2	Sample the wire set	- Yes, exactly.	- Use a piece of wire sample meter
3	Engine cleaning	- According to regulations	- Pen; paper
4	Wire cage on mold	- right size, context wave wire	- emay wire; mold winding; winding machine
5	Wire cage	Correct winding technique, non-overlapping corrugated wire, The string is not too tight.	Coil; motor stator, brush blade, groove lining

	too short
6	Check, connect, tie the head of the wire	Make sure not to touch phase-to-phase and phase-to-shell short circuits	VOM meter, Megameter,
7	Pre-drying	Select method suitable drying, drying winding, ensure keep it working properly	Dryer, stator wire set
8	Test and run engine	Well insulated phases, do not touch the shell,	VOM meter, Megohmmeter, Single Phase Power Supply

REVIEW QUESTIONS

1. What is the process of rewinding the stator wire of a 3-phase concentric motor with 1 layer and 2 layers?

2. What is the process of rewinding the stator wire of a 3-phase motor with 1 layer and 2 layers of copper?

3. Calculate and draw the wiring diagram for a single-layer concentric 3-phase motor?

4. Calculate and draw the layout diagram for a single-layer 3-phase motor?

5. Calculate and draw the spreading diagram for a two-layer concentric 3-phase motor?

6. Calculate and draw the layout diagram for a 3-phase double-layer co-molded motor?

7. What is the procedure for checking and determining motor polarity using a DC source?

8. What is the procedure for checking and determining motor polarity using an AC source?

REFERENCES

- Vu Gia Hanh - Tran Khanh Ha - Phan Tu Thu - Nguyen Van Sau - Electrical Machines 1, 2 - Science and Technology Publishing House, Hanoi - 2001;

- Nguyen Trong Thang - Nguyen The Kiet - Calculation and repair of rotating electrical machines and transformers - volume 1, 2 - Education Publishing House, Hanoi - 1993;

- Nguyen Trong Thang - Nguyen The Kiet - Manufacturing technology and calculation of repair of Electrical machines - volume 3 - Education Publishing House, Hanoi - 1993;

- Minh Tri - Wire winding technique - Da Nang Publishing House, 2000;

- Nguyen Xuan Phu, To Dang - Winding, using and repairing common AC motors - Science and Technology Publishing House, Hanoi - 1989;

- AS KOKREP, Phan Doai Bac translated - Handbook for electrician repair and operation - Technical Workers Publishing House, 1993;

- AM VISTỐC, MB DEVIN, EP PARINI, Bach Quang Van translated: Young electrician's handbook - Technical Workers Publishing House, 1981;

FACULTY CONFIRMATION

The curriculum of the module “Maintenance and repair of asynchronous motors” closely follows the contents of the subject and module programs. Fully meets the contents of knowledge, skills, and self-control capacity in the subject and module programs.

Agree to include it in the curriculum for the module Maintenance and repair of asynchronous motors.

(Sign, full name)

Nguyen Thi Thanh Hoa

Compiler

Faculty Leader

(Sign, full name)

Do Xuan Sinh